The high-end economy lines GSN & GFE combine high performance with economic efficiency: both lines are also equipped with helical ground gears, ensuring the very least noise level and smooth running. The entire zero backlash planetary gearbox needle bearing offers been especially made to reach high torques that defeat the competition for models of the same size. All planetary carriers are produced as a cage made from solid materials. This increases quiet operating characteristics while at the same time improving positioning accuracy and reducing backlash. An additional shaft sealing ring ensures maximum dirt and splash water protection relative to protection class IP65 in every lines.
One method to reduce backlash is by using precision gears. The concentrate on manufacturing in precision gears is definitely tighter tolerances, so all over the gear is a tighter, more specific fit. And the tighter fit means much less play in the apparatus teeth, which is the trigger of backlash to begin with. Of course, precision gears are more costly, but if the application calls for high accuracy, then precision gearing may be the way to go.
From a gear design perspective, an easy way to reduce backlash is to make sure one’s teeth mesh tightly together. This is typically carried out by shortening the guts distance between gears. As for pre-loading, this is often done using a spring mechanism to carry the gears firmly in place. This also eliminates the enjoy between your gear teeth and therefore eliminates backlash.
Of course, the type of gears used may also have a huge impact on the amount of backlash. So for example, some equipment types such as strain wave gears, or harmonic gear drives, have zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Because of the lower torque values, the input stage can be dimensionally smaller than the output stage. Its short style makes the GSD collection the ideal high-end gearbox for space restricted applications. The low regular backlash of the GSD range makes it the perfect fit for highly powerful applications where highest positioning and quickness accuracy is required. The flange result produces highest torsional rigidity. For the lodging of especially high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or more. The GSB line stands for high performance in mixture with low backlash and high precision. Its robust, one-piece housing allows for a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL line provide same advantages as the GSB series; the right angle shape makes the GSBL collection the perfect match for all powerful applications where space is bound.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies have a tendency to increase backlash.
AC motors and equipment motors include single-stage motors used in combination with a single-phase AC power and three-phase motors used with a three-phase AC power. A single-phase motor could be operated by simply linking it to a single-phase power supply via the supplied capacitor. A three-phase motor does not need a capacitor. All you have to is to connect the motor directly to a three-stage AC power supply.
The new planetary gearbox series includes the high-end gearbox lines GSD (flange equipment), GSB (inline) and GSBL (angle gear) along with the high-end economy GSN and GFE lines. Particularly suitable applications for the brand new range are those which place the highest demands on positioning accuracy, operating noises, running smoothness, bending rigidity and transmitted torque. The planetary gears are created to meet the highest creation requirements – all lines include precision floor helical gearing, single-piece planetary carriers and complete needle bearings.