Sugar mill gearbox

planetary gearbox for sugar mill
Meet EVER-POWER, who Epitomizes cutting edges technology and path breaking innovation which have made us agricultural gearbox provider of choice for Sugar companies. Backed by a tested track record, spanning well over six decades and driven by unwavering excellence, Ever-power is ready to meet the changing requirements of the Glucose industry and churn out technologically superior product from time to time. Join hand with Ever-power and assure a strong upcoming of your business.
· Heavy duty Planetary equipment box for Glucose Mill direct drive – Foot Mounted / Shaft Mounted type.
· Helical and Bevel helical Gear box for various application
· Couplings
· Loose gears
· Dual Tandem Gearbox
· Custom build Gearboxes and Couplings
· Planetary Gearboxes have much higher mechanical rating compared to parallel shaft Gearbox as the power being transmitted gets similarly distributed among 3 to 5 streams in each stage thus reducing the induced stresses which quite definitely optimizes the size as well allows to accommodate higher ratio to remove open pair.
· The reduction in floor space as compared to conventional drive i.e with open gearing, nearly to the tune of 50% reduction in floor space.
· Heaviest equipment internal such as for example annuli are stationary thus requires no bearing and automatically boosts the stability and reduces the Vibration level and subsequently noise. Low noise level of 80-85 db along with low vibration level increasing to 4.5 mm/sec can be achieved.
· Direct drive getting rid of open gears, bearings for same, coupling in between secondary gearbox and Open gearing – thus saving 5 to 6 % power consumption. For instance, for a 45×90 Mill for power 1100 kW which also includes the drive power of TRPF/GRPF we can get yourself a saving which is definitely approximately equal to 20% of the excess expenditure for drive-part i.e. within five seasons additional expenditure can be recovered and sugar starts earning additional Revenue because of this solution.
· Planetary Gearbox possess an advantage that the planet bearings are only loaded where as in the event of Bearings supporting Sunlight or Carrier loads are pretty much nullified by virtue of higher no of planets and their equal and opposite forces.
· Lubrication of planetary gearbox is quite simple as the rotating gear train partially become pump thus allowing splash lubrication.
· We are proposing three-to five stage planetary gearbox in each stage Sun is insight and carrier is the output keeping annuli stationary as well acting as casing and supported on saddle as shown in Drawing.
· Ever-power’s machine ability cuts the internal teeth of annulus to the precision of DIN 7 or Grinds if necessary to the accuracy class DIN 6.
· Quick Details
· Place of Origin:
· Hngzhou, China
· Brand Name:
· Ever-power
· Gearing Arrangement:
· Planetary
· Output Torque:
· 19~2835 (kn*m), 19~2835 (kn*m)
· Input Speed:
· 500~10000 (r/min)
· Output Speed:
· 400~2000 (r/min)
· Applicable Industries:
· Manufacturing Plant, Energy & Mining
· Certificate:
· ISO 9001:2000
· Weight:
· 1.1-5.25 T
· Rated Power:
· 30~60304 (kw)
· Export Areas:
· Russia, Southeast Asia, India,South Africa, Australia
· Rotating Ratio:
· 36~44/ 37~41
· Input Rotating Number:
· 750~600
· Transmission power:
· ≥ 0.96
· Power:
· 630~2800Kw
· Product description
· 1.Adopt the modular design, change and combine according to customers’ demand.
· 2.The gearbox is made of the gray iron to greatly improve the rigidity and anti-vibration of the box.
3.Both sun gears and planetary gears in the gearbox are made from advanced nickel-chrome steel, whose accuracy reaches.Low carbon alloy rigid steel gear, suitable for low velocity and durable reducer. HRC58-61 after getting grinded through carburizing and quenching heat therapy to lessen the noise and enhance the efficiency and services life of the complete machine.

4.Roller press reducer adopts evolvent planetary gear for the transmitting, which reasonably utilizes internal and exterior meshing and power dividing. Featured with light weight, small volume, large transmitting ratio range, high efficiency, low noise and well-adapted ability, the product is extensively utilized in the industrial departments of metallurgy, mining, crane transport, electricity, energy, construction components, light industry and transportation.
5.Output strategies: the inner spline type, the hollow shaft contraction disc, the spline type and the solid shaft flat key.
6.Input methods: the concentric coordinate, the helical equipment input, bevel gear-helical gear input and bevel equipment input.
7.Installation form: the horizontal set up, the vertical set up and the torque arm installation.
8.The items have 9-34 type of specification. The planetary transmission stages are divided into double stage and triple stage. The acceleration ratio is 25-4000, which will be greater when combined with CR, K and R series.