Planetary Drive

In a planetary gearbox, many teeth are engaged at once, that allows high speed reduction to be performed with fairly small gears and lower inertia reflected back again to the electric motor. Having multiple teeth talk about the load also allows planetary gears to transmit high degrees of torque. The mixture of compact size, huge speed reduction and high torque transmitting makes planetary gearboxes a favorite choice for space-constrained applications.
But planetary gearboxes perform have some disadvantages. Their complexity in style and manufacturing can make them a far more expensive option than other gearbox types. And precision manufacturing is extremely important for these gearboxes. If one planetary gear is positioned closer to the sun gear than the others, imbalances in the planetary gears can occur, resulting in premature wear and failure. Also, the compact footprint of planetary gears makes warmth dissipation more difficult, so applications that run at very high speed or encounter continuous operation may require cooling.
When utilizing a “standard” (i.electronic. inline) planetary gearbox, the motor and the driven equipment must be inline with one another, although manufacturers offer right-angle designs that incorporate other gear sets (frequently bevel gears with helical the teeth) to provide an offset between the input and output.
Input power (max)27 kW (36 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)12,880 Nm(9,500 lb-ft)
Output torque (continuous)8,135 Nm (6,000 lb-ft)
1 Actual ratio is dependent on the drive configuration.
2 Max input speed linked to ratio and max output speed
3 Max radial load positioned at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (unavailable with all ratios)
Approximate dry weight100 -181 kg (220 – 400 lb)4
Radial load (max)14,287kg (31,500 lb)3
Drive typeSpeed reducer
Hydraulic engine input SAE C or D hydraulic
PG planetary gear units are divided into 21 basic groups depending on the different torques that should be transmitted to the output shaft, which can vary from 0,05 to 1 1.280 kNm. Actually, the product modular building permits the coupling of bevel gears, worm gears, hydraulic brakes and a variety of input shafts to the planetary systems, in addition to providing for a broad selection of coupling flanges for hydraulic or electric motors. Another advantage provided by the modular structure technique of the planetary equipment units may be the possibility to attach a series of stages of different sizes to be able to get yourself a vast range of reduction ratios. The merchandise range provides decrease ratios from 3:1 to 7:1 on a single stage device up to 10.000:1 and more on a 5 stage device. The wide range of result shafts and flanges simplifies the decrease unit mounting procedure on industrial machinery or plants.
Features:
– Planetary Gearbox
– Inline & Bevel stages
– Torque range: from 0,05 to 1 1.280 kNm
– Coupling flanges for hydraulic or electrical motors
New hydraulic motors have a higher-rated operating pressure and features a larger and more durable motor-shaft seal.
New integral engine and planetary gearbox casing brings the planetary equipment set nearer to the motor, increasing efficiency and decreasing stress.
Gearbox has an updated insight shaft with a far more sturdy design.
Maximum torque ranking for PA30B increased from 4,166 to 4,500 ft.-lb. and improved gear decrease. The number of world gears in the PA30B gearbox improved from 3 to 5.
PA40 bit sizes include 4-36-in. HD, 9-24-in. HD difficult floor, 18-36 in, tree and shrub, and 9- or 12-in. rock to complement the application.
In an epicyclic or planetary gear train, several spur gears distributed evenly around the circumference run between a gear with internal teeth and a gear with exterior teeth on a concentric orbit. The circulation of the spur equipment takes place in analogy to the orbiting of the planets in the solar program. This is how planetary gears obtained their name.
The components of a planetary gear train could be divided into four main constituents.
The housing with integrated internal teeth is actually a ring gear. In nearly all cases the casing is fixed. The generating sun pinion can be in the center of the ring equipment, and is coaxially organized in relation to the output. The sun pinion is usually attached to a clamping system to be able to offer the mechanical connection to the motor shaft. During operation, the planetary gears, which are installed on a planetary carrier, roll between your sun pinion and the ring equipment. The planetary carrier also represents the result shaft of the gearbox.
The sole purpose of the planetary gears is to transfer the required torque. The number of teeth does not have any effect on the transmitting ratio of the gearbox. The amount of planets may also vary. As the amount of planetary gears boosts, the distribution of the strain increases and then the torque that can be transmitted. Raising the amount of tooth engagements also decreases the rolling power. Since just portion of the total result has to be transmitted as rolling power, a planetary equipment is extremely efficient. The advantage of a planetary equipment compared to an individual spur gear lies in this load distribution. Hence, it is feasible to transmit high torques wit
h high efficiency with a concise design using planetary gears.
So long as the ring gear includes a continuous size, different ratios could be realized by varying the number of teeth of sunlight gear and the number of tooth of the planetary gears. The smaller the sun gear, the higher the ratio. Technically, a meaningful ratio range for a planetary stage is approx. 3:1 to 10:1, because the planetary gears and sunlight gear are extremely little above and below these ratios. Higher ratios can be obtained by connecting many planetary phases in series in the same ring gear. In this case, we speak of multi-stage gearboxes.
With planetary gearboxes the speeds and torques can be overlaid by having a band gear that’s not set but is driven in any direction of rotation. It is also possible to repair the drive shaft to be able to grab the torque via the ring gear. Planetary gearboxes have become extremely important in many regions of mechanical engineering.
They have grown to be particularly more developed in areas where high output levels and fast speeds must be transmitted with favorable mass inertia ratio adaptation. High transmission ratios can also easily be achieved with planetary gearboxes. Because of their positive properties and small design, the gearboxes possess many potential uses in commercial applications.
The advantages of planetary gearboxes:
Coaxial arrangement of input shaft and output shaft
Load distribution to many planetary gears
High efficiency because of low rolling power
Nearly unlimited transmission ratio options due to combination of several planet stages
Ideal as planetary switching gear due to fixing this or that portion of the gearbox
Chance for use as overriding gearbox
Favorable volume output
Suitability for a wide range of applications1
Hot Tags: planetary gear drive, China, suppliers, producers, factory, wholesale, buy, made in China
Description
Planetary Gear Drive
Drive type: speed reducer
Output torque: 33,895 Nm (25,000 lb-ft)
Max input speed: 2800 rpm
Features
Variety of input options
Straight in for an on centerline adaptation giving a symmetrical clearance around the hydraulic motor input
Offset straight in enables the hydraulic engine be mounted off center
Right angle input moves the hydraulic engine perpendicular to the centerline of the planetary drive for added clearance between elements on track drives
Output options
With external shaft includes keyed, flanged or spline options to meet the many required output connections
An added output option includes the result without exterior shaft by offering an internal spline at the output
F25R
Planetary Gear Drive
Ratings
Input power (max)71 kW (95 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)33,895 Nm (25,000 lb-ft)
Output torque (continuous)18,710 Nm (13,800 lb-ft)
1 Actual ratio is dependent on the drive configuration.
2 Max input speed linked to ratio and max output speed
3 Max radial load placed at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (unavailable with all ratios)
General data
Approximate dry weight215 – 263 kg (475 – 580 lb)4
Radial load (max)28,570 kg (63,000 lb)3
Drive typeSpeed reducer
Hydraulic motor inputSAE C or D
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Planetary equipment drives (epicyclic gears) will be the favoured choice for applications requiring a concise gear solution that’s capable of maintaining optimum high torque outputs.
We stock a comprehensive range of globally renowned Ever-Power items; prestigiously made to accept standard hydraulic motors, with the choice of a shaft insight version suitable for an array of shaft, wheel and spindle drive applications.
A customer favourite from our planetary equipment drives range may be the Ever-Power-swiftness, small, planetary wheel drive transmission; boasting low and high velocity functions and unbeatable long-life overall performance, perfect for winches and mobile products.
With capacities ranging from 845Nm to 332,000Nm, our innovative range of planetary Torque Hub® transmissions are the leading solution for a number of industrial and mobile applications.
Ever-Power offers wide range of Planetary Winch Drives which are Highly standard modular designed, Better in quality, Cost effective, Energy efficient, Low Noise, Long support life, Huge Radial Loading ability. We offer Winch with planetary gearboxes to your customers. Ever-Power manufactures customised gearboxes for material handling equipment.
We manufacture Electric Winches capability ranges from 500 kg to 50000 Kg ( 0.5 Ton to 50 Ton ), Reduction ratio up to 8000 : 1
Capacity – 2000Kg to 20000Kg
• Ratio: 3.6 : 1 to 8000 : 1
• Insight Power- 0.5 HP to 50 H
• Input Swiftness – 750 to 2000 RPM
• Input : Electric / Hydraulic
• Rope Diameter : 8 mm to 25 m
Beacon Winches operated by Electric Motor (Brake Engine) and Hydraulic Motor and supplied with Metal Wire ropes and Control panel Beacon Winches are compact, Foot mounted, Efficient, having high Load Carrying Capability, reversible
Beacon Winches trusted in Planetary Gearboxes are widely used in Material Handling Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Construction Industry, Agricultural Sector, Power Industry, Mobile Cranes and Over head Cranes etc
Beacon Electric Winches are produced from excellent quality raw material such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Transmission planetary gearboxes are applied to different component of wind energy plant: the rotor and the nacelle. Our slewing planetary equipment systems from the yaw and pitch range are normally used to control blade pitch. The nacelle near the top of the tower is linked to the rotor and houses the gearbox, the power generator, the yaw program, and the control system. To make certain that the rotor axis is continually aligned with the wind path for maximum energy result, large wind turbines include a yaw system which allows the nacelle to adjust its position according to the direction and push of the wind. Nacelle rotation is controlled by a yaw system, planetary gear device with electric brake electric motor, which is among Ever-Power s most well-known products. Each wind turbine must have between two and six gear units, based on the size, and the engine could be electric or hydraulic. Two or three-stage gear units, coupled with a worm gearbox on the insight aspect, or four or five-stage gear systems from the yaw and pitch drive series are usually used. Output pinions could be integrated or inserted. Ever-Power is usually pleased with its quality assurance plan, including the Type Approval Certificate from DNV.
Producer of planetary Pitch Drive, Planetary gear reducer, Planetary geared electric motor, Epicyclic gearing, Planetary gearing, Gearboxes, can interchange and replace with brevini gearbox, david brownish gearbox and so on.
Ever-Power have a long time of encounter in planetary Pitch Drive, we produce very good quality planetary Pitch Drive with extremely competitive prices. planetary Pitch Drive have already been designed for different transmission .
The energy is transmitted form the electric motor to sun gearboxes. The sun gearboxes drives three planetary Pitch Drive, which are contained within an internal toothed band gearboxes. The planetary Pitch Drive are installed on the planetary carrier. The planetary carrier is part output shaft. So when the sun gearboxes rotates, it drives the three planetary Pitch Drive in the ring gearboxes.
As planetary Pitch Drive rotate with bears and automatically the highest torque and stiffness for a given envelope. The various other significant advantages are basic and efficient lubrication and a balanced system at high speeds. The well balanced planetary kinematics and the linked load posting makes the planetary-type gearboxes really well suited for servo applications.
Modular concept, we can after particularly brief delivery time for gearboxes with a constantly high regular of quality whether your applications requires a reducer for motors, Let our term of engineers do the job.
PG planetary gear products are split into 21 basic groupings depending on the various torques that should be transmitted to the output shaft, which can change from 0,05 to 1 1.280 kNm. In fact, the product modular structure permits the coupling of bevel gears, worm gears, hydraulic brakes and a number of input shafts to the planetary systems, along with providing for a broad choice of coupling flanges for hydraulic or electric powered motors. Another advantage provided by the modular building technique of the planetary equipment units is the possibility to mount a series of phases of different sizes in order to obtain a vast range of reduction ratios. The product range provides decrease ratios from 3:1 to 7:1 on a single stage device up to 10.000:1 and more on a 5 stage device. The wide range of output shafts and flanges simplifies the decrease unit mounting operation on industrial machinery or plants.
Features:
– Planetary Gearbox
– Inline & Bevel stages
– Torque range: from 0,05 to 1 1.280 kNm
– Coupling flanges for hydraulic or electrical motors
New hydraulic motors have a higher-rated operating pressure and includes a larger and stronger motor-shaft seal.
New integral electric motor and planetary gearbox housing brings the planetary gear set nearer to the motor, raising efficiency and reducing stress.
Gearbox has an updated input shaft with a more sturdy design.
Maximum torque rating for PA30B improved from 4,166 to 4,500 ft.-lb. and improved gear decrease. The number of world gears in the PA30B gearbox increased from three to five.
PA40 bit sizes include 4-36-in. HD, 9-24-in. HD difficult ground, 18-36 in, tree and shrub, and 9- or 12-in. rock to match the application.