parallel helical gearbox

EP Series Parallel Shaft Helical Equipment Reducer
Specification Details:
1.Work specification of helical equipment reducer: F37-F157, 10 type totally.
2.The output of the helical equipment reducer: 0.12-200KW
3.Project result torque of the helical gear reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting types of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot installation surfaces.
Efficiency
94%-98% (depends upon the transmission stage)
Housing material
HT250 high-power cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Essential oil)(MAX)
50 ℃
Vibration
≤20µm
Customized quality and available on request
Our helical and bevel-helical gears are our condition of the art products. Each unit is tailor made to the client requirements. The Helical gears were created, developed, and manufactured using our advanced specialized resources. These gearboxes arrive in various sizes, ratios, with metric and imperial shafts, steel or high quality cast iron housings, solid or hollow result shafts, and personalized input connections for electrical motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts are designed and produced standardly, which makes the merchandise great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, small vibration, efficiency up to 96%;
4.Good rigdity of cast iron box, high strength, fine heat loss, lengthy service life.
5.Gear is constructed of fine alloy forge steel, the surface is completed with carburizing and quenching which ensured high hardness and precision.
6.Flange-installed with hollow shaft, foot-mounted with hollow shaft, and optional torque arm and various other special accessories.
Energy efficient, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power stand for absolute robustness, high quality and long life.
Ever-Power parallel shaft geared motors (available in 2- or 3- stage models) provide a selection of mounting options simply by their high center range and hollow shaft.
The aluminum housings give both gearbox types light weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Kind of motor asynchronous or permanent magnet engine asynchronous or permanent magnet motor
Ranked torque up to 2,060 Nm up to 1 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Output shaft solid shaft solid or hollow shaft
Mounting feet or flange install flange mount
Ever-Power Engineers INCLUDES A Massive Clientile To Whom It Has Been Supplying Helical Gearboxes As Per Their Specific Requirements.
The High Technicality In The Standard Of Engineering Due To Its Construction And The Design (Modular) Gives An OPTIMIZED PERFORMANCE Output .
Specialized In Providing Prize-Successful Helical Gearboxes & Bevel Helical Gearboxes, Our Firm Provides A High Degree Of Effeciency Gearboxes TO YOUR Clients.
Today’s Various Applications Needs In Various Power Sectors – Medium / Heavy Duty Can Be Met By These Gearboxes.
The Replaceability OF VARIED Assemblies And The Maintenance Is Done By A Diligent Team Of Ever-Power WHICH INCLUDES Highly Skilled Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Right Angle Shafts With Case Hardened Profile Ground Metal Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Sugars , Cement , Paper , Solvent Extraction, Steel Industry , Conveyore , Agitators, Mines & Minerals , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Plants , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Options – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Has Been Majorly Used For Extreme Power Transmission Program Which REACHES Least More Than 50KW, Achieving An parallel helical gearbox Ascent In Efficiency. THERE IS ALSO A 5500KW Power Range Specifically CREATED FOR Cement Plants And Sugar Mills.
Reduction Stages : Single/Dual/Triple/Quadruple
Applications :
Bevel Helical Gearbox Can Be Used In Various Fields SUCH AS FOR EXAMPLE:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes May Attain High Effectiveness Ratios , And Are Thus Used In Extreme Power Transmission Systems.
Some Of The Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear unit for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors will be the perfect solution when space is bound. The countless different sizes and styles make sure that the gearmotors can be utilized in a wide variety of applications even beneath the most unfavorable circumstances. Ever-Power parallel shaft helical gearmotors are usually used in conveyor and components digesting applications. You can pick from foot-mounted, flange-mounted or shaft-mounted options. Decreased backlash parallel shaft helical equipment units are also on obtain precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit reduction ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in reduced backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear unit versions
Ever-Power helical gear units
Our helical gear models are used wherever high torques are required.
For the belt drive, the customer decided on Ever-Power helical gear units because these offer output torques of up to 2,200,000 lb-in and powers of up to 5,360 HP. Because of their integration into the tried-and-tested UNICASE housing, the gear units also have high axial and radial load capacities. The helical gear units can therefore very easily withstand the harsh conditions useful on the conveyor belt.
What are the advantages of Ever-Power helical gear systems?
Performance
Ever-Power industrial gear products with helical gears are ideal for heavy duty applications because of their high torque capacity
Service life
Large roller bearings and exact alignment of shafts and equipment wheels ensure an extended service life.
Flexible
Versatile mounting solutions and considerable input options ensure application flexibility.
Installation-friendly
Many mounting designs available to focus on the needs of various installation requirements.
Our commercial helical gear units: Optimum flexibility
If you buy a Ever-Power helical gear unit, you will have little difficulty in adapting it to your application. Rather, our equipment models adapt themselves to your application.
To make installation as flexible since possible for our items, we offer you various shaft and flange options. Integration of the apparatus unit into one’s body can be facilitated by six installation surfaces, which cover many different set up positions.
Due to their powerful and versatility, Ever-Power helical gear systems are ideally suited for use in many applications such as for example agitators, lifting equipment, extruders, mixers, mills, drums or crushers.