Load Monorail Hoist Design 20t 12m Wire Rope Electric Hoist

Load Monorail Hoist Design 20t 12m Wire Rope Electric Hoist

NL Sort Wire Rope CZPT CZPT:
A new generation CZPT CZPT which fabricated according to ISO,GB,FEM,DIN,BS specifications

1. Autonomous and Controllable Design and style Principle of Main Technological innovation
Cooperate with key college investigation institutes to build main spare part, and can realize the unbiased production of main spare component, so as to achieve controllable merchandise high quality and controllable development period of time.

Autonomous and controllable of core spare element:

– Motor (Structural Layout and Electromagnetic Calculation of Motor):
a) Electromagnetic Design
b) CZPT Daily life Calculation
c) Pressure Analysis of Spindle
d) Ventilation and warmth dissipation style

– Reducer (Framework Layout of Reducer):
a) 8 Kinds of Driving Devices
b) Gentle Alloy Shell
c) Reduced Carbon Alloy Solid Steel, Grinding Technological innovation
d) Substantial good quality seals, weighty responsibility industrial equipment oil

– ASW Anti-swing system (The 3rd Technology Anti-Swing Control Method):
a) Function up grade: It can change PLC to realize logic control and electric powered anti-swing function
b) Substantial Matching: No Restriction on inverter brand name
c) Expense advantage: Saving interaction playing cards and strains

– Built-in controller:
a) Fault Information Screen
b) Voltage and Present Security
c) Overload security operate
d) Travelling file Purpose
e) Logic Management Perform
f) Genuine-time monitoring perform
g) Anti-swing purpose
h)Anti skewed and inclined lifting
i) Large Information Interaction

– Frequency:
a) For crane use only: It owns the characteristics as follows: small volume, small power and large price efficiency
b) High assistance performance: It can assist open up-loop vector manage and V/F control, the commencing torque is big
c) Particular Manage Operate: Geared up with unique brake control purpose of crane driving method
d) Broad variety of purposes: It can be broadly employed in driving and controlling occasions this sort of as the lifting, translation and rotation of lifting gear

Impartial Creation of Core Components Advantages:
a) High quality Assurance
b) CZPTized Design
c) Fabrication Time Guarantee
d) Following-revenue Assure

2. Modular style principle
NR CZPT CZPT with modular framework can fully meet your requirements which owns unparalleled adaptability and can provide you with ideal solutions for personalized needs.

Modular Design and style:
a) Motor Module
b) Reducer Module
c) Drum Group Module
d) Wheel Group Module

three. CZPT and distant procedure and servicing style principle

CZPT safety monitoring technique has the gain as follows:
a) Calculating the remaining basic safety cycle of lifting mechanism
b) Brake security procedure time
c) Accumulated starts instances of hoisting and travelling
d) CZPTrds the load tonnage
e) Overload defense, prohibit users from unlawful overloading operations
f) True-time checking of crane’s running Electrical power Offer
g) Motor overheat defense
h) Extensible wi-fi accessibility stage, it can obtain to user’s big knowledge center monitoring management, so as to realize remote operation and maintenance

A new generation of stability checking program:
a) Far more accurate recording of system info: timing and counting can be precise to seconds, and real-time queries can also be recognized
b) Black Box Perform which can file the malfunctions and operations
c) A lot more thorough checking: it can monitor peripheral products and electricity source situation
d) Multi-channel monitoring signal obtain: crane problem, fault classification analysis
e) Quick Messaging Operate which owns the attributes as follows: practical networking and remote information transmission
f) Far more extensive output this sort of as: operation output, fault output, well timed alarming
g) Operating Interface: The two in Chinese-English Language, Actual-time Clock

four. Lower headroom and compact design and style concept
All sequence CZPT CZPT are outfitted with big diameter drum, which can effectively increase the lifting top and decrease the remaining and correct boundaries. Crane’s lifeless zone when working becomes more compact, which can offer larger employing place for the clients.

a) Larger diameter drum
b) Greater winding rope capability
c) Higher lifting height

Comparison of the size of Traditional and New Variety CZPT CZPT with the same lifting peak, NR Kind CZPT CZPT

five. Layout idea of Upkeep-totally free, power-conserving and Inexperienced

Integral framework of Gear motor: Compact structure/Lessen the deadweight/Decrease noise
a) The motor power is reduced by thirty% compared with the classic CZPT CZPT
b) By way of the mature software of Variable frequency positioning engineering, the work efficiency is improved by a lot more than twenty%
c) The sounds of the complete device is underneath 70 decibels
d) The brake pads adopt non-asbestos layout
e) No metallic dust caused by the slide friction in between the Nylon Rope Xihu (West Lake) Dis. and Metal Wire Rope, drum, delivering workers with higher cleanness operation setting
f) The high-precision difficult gear reducer has been loaded with intercontinental manufacturer lubricants before delivery from manufacturing facility , and there is no want to change it inside the service cycle of the solution
g) Undertake intercontinental brand name and servicing-totally free metal wire rope
h) High-strength Nylon rope guides, change from wearing areas to sturdy elements
i) CZPT brand electrical elements, bearings, and pendent controller
j) Electromagnetic disk brake with automated payment of brake clearance and upkeep-free function

six. Rugged and risk-free design and style idea

a) The entire device passed the national standard life take a look at (1600 hrs)
b) The support existence of electrical components is not less than 500,000 moments
c) The protected use of brake achieving 1 million times
d) The breaking pressure of the wire rope reaching grade 2160
e) The hook adopts large-power T-class hook head
f) ten years totally free maintenance of speed reducer


NLT series reduced headroom hoist parameter desk
Perform responsibility Lifting speed
Lifting peak
Amount of falls Travelling speed
Hook higher restrict
CZPT width
Hook proper limit
CZPT length
CZPT wheel gauge
3 M5 5/.eight 6 four/1 two-twenty one hundred twenty-350 550 483
342 863 670
9 1043 850
twelve 1223 1030
fifteen 1403 1210
eighteen 1583 1390
24 1943 1750
5 M5 five/.8 six 4/one two-twenty a hundred and twenty-450 650 526
382 798 605
9 943 750
12 1088 895
fifteen 1233 1040
eighteen 1378 1185
24 1668 1475
10 M5 5/.8 nine 4/1 two-20 250-550 650 560
380 1571 790
twelve 1130 910
fifteen 1250 1030
18 1370 1150
24 1610 1390


Load category Common daily doing work time (hrs)
one Gentle load: The rated load is seldom lifted and constantly handle the loads four-8 8-sixteen >16
2 Medium load: The rated load is at times lifted and the frequency of load dealing with is medium. 2-4 4-eight eight-sixteen
3 Heavy load: The rated load is constantly lifted and the managing loads are often weighty. 1-2 2-4 four-8
four Tremendous large load: usually dealing with the rated load. .five-1 1-two two-four
Perform duty M5 M6 M7
Pulley ratio Model
two/1 four/one six/1 8/1
4/2 eight/two 12/two sixteen/2
Lifting capacity
one 2    
one.25 two.five    
1.5 three NL1    
2 four    
two.5 5 NL2  
3.two 6.three ten    
four eight 12.five    
5 10 sixteen NL3    
6.three twelve.5 20 twenty five      
8 sixteen twenty five 32      
ten 20 32 40 NL4    
twelve.5 25 40 fifty      
sixteen 32 fifty sixty three      
20 forty 63 80 NL5  

Load Monorail Hoist Design 20t 12m Wire Rope Electric Hoist