Quite a few projects are exclusive within the industry and represent probably the most challenging sizes and geometries of gears produced today. We maintain a wide selection of rare gear shaping tools in addition to advanced CNC milling and turning centers, which allows us to produce a vast selection of gear, sprocket, function, and rack sizes, designs, and patterns.
To attain the high rack power the customer required, the root of one’s teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can create. The part shown here is a helical gear rack that is used on a Maag equipment manufacturing machine. The apparatus rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed a replacement part which is essential to the procedure of their machine and had previously been unable to find someone with the capacity to slice the required size of helical rack. Often customers contact us because OEM parts are no longer available or are cost prohibitive. Often, clients have found that the grade of replacement parts made by us exceed the product quality their OEM parts.
To achieve the high rack power the customer required, the main of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can produce. The part shown here is a helical equipment rack that is used on a Maag equipment manufacturing machine. The apparatus rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the comprehensive know-how of our experienced experts in both device and machine engineering, our customers benefit from a distinctive synergy effect leading to a higher service life of both machine and tools, in addition to an optimal formed part quality. We aim to surpass your targets and ensure your success with this quality.
For a long time, a machine tool gear rack for Woodworking Industry builder had produced their very own precision gear racks to attain ultra-precise positioning on their machines. They also required this because their essential clients demanded that their devices maintain accurate positioning with no error compensation on the axis.
To save lots of costs, they wanted to find a gear rack provider who could attain the same limited rack tolerances and performance level that they had come accustom to.
Choosing from their wide range of standard rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) gear rack, which had a complete pitch deviation of less than twelve microns (< 0.012 mm) over a a single meter length. The real pitch deviation was measured at 20º C and marked on each rack.