FRP Drip Irrigation Pipe Making Machine CNC Filament Winding Machine

FRP Drip Irrigation Pipe Making Machine CNC Filament Winding Machine

The diameter assortment of FRP pipes winding machine HBYX can design and manufacture is: DN15mm-DN4000mm.
Make an illustration with the pipe winding machine which can produce optimum diameter 2500mm:
QFW-2500VI FRP Pipe Creation Line
1. Introduction
FW-2500VI Pc manage Winding Machine is adopted innovative soaked continuous fiber winding method, it is a new merchandise created in China, and its function residence has been enhanced and produced for numerous instances. The device has quite realistic framework, creative design and style, and it operates effortlessly, the interface amongst operator and equipment is reasonable. 
2. The principal parameters          
two.one  The complete energy: 85kw
2.two  The optimum diameter can be created: DN200-2500mm
2.3  The effective length of the pipe:12m
two.four  The efficiency:1000kg/h
2.5  The baking board’s temperature of curing station:a hundred and five-a hundred and sixty degree centigrade
2.six  The maxi velocity of conveying roving: 100m/min
two.7  The width of the roving sheet:200mm
two.eight  The winding angle: 30°-90°
2.9  The maxi pace of operate: 90m/min
two.ten  The maxi mould-unloading pressure:83t
two.11  The rated drawing power of the capstan:5t
2.twelve  The rated force of the hydraulic program:16MPa
Note: if adds the infrared ray baking boards, the overall power: 135KW
three. The significant traits of the gear
three.1 The refined configuration: We produced the add-ons and the program by ourselves and dedicated to have the exceptional configuration, and the servo motor, the servo driver, the transducer, the photoelectric encoder are adopted Siemens, Germany. The industrial control personal computer is created in Xihu (West Lake) Dis.a CZPT, ZheJiang , which assures the liability, stability, and precision of the even though machine working. The menu is displayed in Chinese and English, the interface in between the operator and the device is realistic, it is effortless to operate and the functioning condition can be modified freely via the rotary knob on the panel board. 
three.2 It has been adopted the most recent version winding application produced by ourselves. And the roving arrangement is standard, enclosure is comprehensive, the situation of the trolley is exact. The wound outcome should be standard rhombuses checked by one particular piece of roving. The parameter this kind of as the width of roving sheet, the winding size and the winding diameter are all not minimal in the computer software.
three.3 The capabilities of the controlling method consist of hand manage, semi computerized, computerized, emergency brake, restrict swap protection and stepless speed regulation. It must not influence the linearity when the function of stepless velocity regulation has been started out.
three.four The winding resin and incorporating mortar supplementary resin are conveyed into the mixer by the regular quantity pump, soon after the curing agent passed the circulation meter, atomized by the stress air, and then combined with the resin in the mixer. Be flowed out jointly from the mixer, and then be sprayed into the winding resin tank and the sprayer of incorporating mortar supplementary resin independently. This variety of common volume pump has some advantages, this sort of as huge adjustment range of volume of stream, to operate very easily and lower stoppage in contrast with the other kind of mixer.
three.5 The motive electrical power of the winding trolley operating is positioned at one particular conclude of the mattress human body, the motor drives the reducer and drag the trolley to shift by the chains, and it is established the adjustment gadget for the tightness of the chains at the end of the body.  3.six The operating electricity products of the internal layer creating machine and the winding equipment are positioned at a single finish of the bed body. The motor drives the planetary equilibrium wheel reducer, and drags the trolley to operate CZPT via the chains. The adjusting unit of the chain free or quickly has been established at the tail stop of the bed entire body. Or the operating electrical power gadgets are positioned at a single aspect of the trolley, the motor drive the reducer and drag the trolley to operate by rack and equipment wheel transmission system.
three.7 The trolley of the internal layer generating equipment matches the hydraulic lifting platform to meet the different diameter of the pipes.
3.eight The resin supply method of the internal layer producing equipment is same to the winding machine. The film clamper and the woven materials clamper are set on the trolley, and their tensile can be altered, they can make the film and the woven materials be wound on the mould steadily.
3.nine The curing station is adopted power conserving type infrared ray baking boards, they are positioned in the longitudinal direction parallel with the mould. They can make the pipe heated steadily throughout the curing. If the indoor temperature is above 15ºC in winter season, the baking board can be power-off to conserve vitality and can decrease the expense. The baking board can be divided into two teams, it can use only with a single group when wind the short pipe.
3.ten Except the mould-unloading machine, the other solitary units are all established device inventory heads and machine tails, employed to help and push the mould.
3.11 The fixing machine is set h2o-spraying system, it can lessen the air pollution of the dust in the air, to lengthen the life of the grinder.
three.twelve The resistance center in between the pipe and the mould is coincident with the forcing middle of the mould-unloading hydraulic container in the mould-unloading device, and they are mounted.Both of the mould supporting trolley and the pipe supporting trolley are adopted forklift construction for supporting the moulds with various diameter.
During mould-unloading, the mould-unloading power is wonderful at the commencing, the power supplied by hydraulic container when the mould drawn from the pipe at some length, the mould-unloading power turning out to be small, at this moment, the capstan engine has been put on to enhance the mould-unloading speed.
four. The components of FW-2600VI Laptop handle Pipe Creation Line
4.one Inner liner producing equipment, its quantity is a single set
four.one.one Primary shaft transmission program
4.1.2Transmission program of trolley and operating
4.one.3Bed physique (its length is 18meters)
4.1.4CZPT managing program
4.1.5The front and rear assistance frames for supporting the mould
4.one.6Resin offer and showering program
4.one.7The hydraulic lifting platform
4.one.8Film and cellular fabrics clamper
4.one.9CZPT pumping station
4.two Pc manage winding device, its quantity is one particular established
4.2.1 Principal shaft transmission system
four.2.2 Winding trolley and transmission method
four.two.3 Incorporating mortar trolley and transmission technique
4.2.4 Lifting and source mortar technique
four.two.5 Bed entire body (its length is 19 meters)
4.2.6 Adding mortar trolley and transmission technique
4.two.7 The entrance and rear support frames for supporting the mould
four.two.8  Computer managing program
four.two.9  The resin provide program for winding and for health supplement in including mortar
four.two.ten Film and mobile materials clamper
four.two.11 Sliding device
4.three Curing stations, its amount is 4sets 
4.3.one Major shaft transmission system       
four.three.2 The front and rear help frames for supporting the mould
4.three.three CZPT apparatus managing technique
four.3.4 Curing framework and infrared ray baking boards
four.four Restoring machine, its quantity is a single established
4.four.1 Primary shaft transmission technique
4.four.two The entrance and rear assist frames for supporting the mould
four.4.3  Socket finish uniform system
4.four.4 Spigot stop restoring device
4.four.five CZPT apparatus managing system
four.4.6 Dust eliminating system
four.5 Mould unloading device, its amount is one set
4.5.1 Gantry
four.five.two Unloading mould trolley
four.5.three Supporting pipe trolley
four.five.four Supporting mould trolley
four.five.five Higher pace dragging mould system
four.5.six Unloading mould hydraulic technique
four.five.seven Energy Managing box
4.five.8 Xihu (West Lake) Dis. observe
4.five.9 Sliding unit
4.five.ten Pulling cable bracket
4.6  Resin blend station, its quantity is one set
four.six.one Underground storage tank
four.6.two Combine tank
4.six.three Resin conveying program
4.six.4 CZPT contribution box
5. Key aspects
5.1  PC CZPT computer: produced in ZheJiang , china
five.2  The spindle transducer: created in Simons, Germany
five.three  The servo motor and the driver of the trolley: created in Panasonic, Japan
5.four  The photoelectric encoder: created in OMRON, Japan
five.5 Earth balance reducer: produced in Xihu (West Lake) Dis.i Team, ZheJiang , China
five.6  The electrical components: created in Delixi Team, China
6. The improved technical support
6.one Provide the technological components for producing the products (the instruction for functioning the tools, the electrical chart, the foundation chart of the tools).
six.two Provide the style standard and layout software program for the FRP pipes, and move forward the training for the pipe process layout. 
6.three Offer the FRP material companies and continue with the education for the winding technological innovation.
6.four Give the forms for the laboratory take a look at, and the testing for the products, and move forward the coaching for the testing technologies.

 

FRP Drip Irrigation Pipe Making Machine CNC Filament Winding Machine

Tags: