Custom Pulleys
Ever-power gets the expertise and specialized features to manufactures pulleys that are created for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining which includes counterbores, keyways, setscrews, 
lightening holes, self-tracking guides and much more. If it’s technically feasible, we will be able to produce it regardless of what size, materials or detail required. Furthermore to aid with your projects Ever-power can produce a prototype as well as any production quantity.
Contact Application Engineering to discuss your customized pulley requirements and design challenges. You may also design your very own pulley model using our customized 3D Model Configurator . Download your model or send it for a free of charge quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum may be the standard steel for all stock pulleys & most custom pulleys. However, there are a number of other components and completed such as metal or hard anodized aluminum that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to make your custom pulleys with the quickest turnaround amount of time in the industry. View our Materials and Finishes
We offer pulleys in various diameter sizes, which range from 1 inch to 35 inches.
Our pulleys could be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys created from cast iron. We can also manufacture pulleys utilizing a variety of other components such as for example steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance through the style phase of customer orders, to greatly help our customers obtain the most cost effective and effective pulley or sheave style.
We use the latest inspection apparatus that helps us to keep up quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Optimum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the wonderful world of manufacturing nonstandard parts often equate to “custom” parts. Customized parts mean a whole host of issues that a lot of manufacturers can’t afford; things such as particular tooling, manufacturing, and procedures. These special extras needed to create custom parts mean an extended lead time and, ultimately, increased prices.
For a lot of companies, creating customized parts is handled in specifically this way. At Torque Transmissions, nevertheless, we have a different method of handling custom parts that makes better sense for our business and for our customers businesses.
At Torque Tranny we utilize a PULL production procedure. Pull-through production is characterized by smaller batches, quick responses to customer demands, and smooth item flow. This type of production is an example of lean production and is the reason why we are able to make orders to customer specifications.
What characterizes the kind of lean manufacturing Torque Transmission utilizes?
Simply no inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold base system to make exclusive mold tooling, which results in an exceedingly quick set up
Customer’s due date places the order in the production schedule
Once an order is started it techniques through the manufacturing process without delays or queues
Pull-through production of this kind facilitates product customization since the products are produced if they are ordered. This allows us to offer products that may meet a customer’s requirements, instead of offering standard items that may not meet the needs of a customer or get the job done 100%.
